With
increased complexity of machines has come the demand for precision turned
components. The focus on the manufacturing sector has only increased this
demand. Couple of decades ago India had almost no firms specializing in turned
parts manufacturing. Instead, there were a few turned parts firms associated
with international companies.
The
scenario has changed dramatically since then. Now turned parts manufacturing is
dominated by small and medium sized firms. This has created more availability
and competitive pricing. One of the major players here are brass turned components exporters. Brass has many qualities that make it ideal for
certain applications. When used as turned parts, it adds to the metal’s
functionality in the manufacturing sector.
Brass as a turned part
What
makes brass so popular in the tuned parts industry? Brass has many qualities
that make it suitable for conditions where many other components would not
work. Machining improves turns the product more precise and hence, improves its
functionality.
High
resistance to corrosion: Brass is a highly durable. It has a high resistance to
many corrosive elements. As a result, brass is used in highly hostile
environments like seawater. An alloy of brass which is highly resistant
seawater corrosion is used for machining components for sea vessels, platforms
and other such applications. This resistance to moisture is utilized in a
number of other fields where we deal with environmental humidity.
Easy
to machine: Brass is highly ductile. The relatively low melting point of brass
makes it very easy to cast. This is why brass has been used throughout history
to make parts for machines and other furnishings. It is extremely easy to cast
into billets and desired shapes. It is a soft metal. This makes it easy to
machine as we do not typically require cutting fluids during machining. This
property of brass means that we can shape it into any desired shape. It also
means lower machining costs.
Malleability:
Bras is an alloy of copper and zinc. What makes brass exciting for brass turned components exporters is
the fact that it is a substitution alloy. It means that we can change the
proportion of its components to exploit certain properties when required. Interestingly,
brass can also combined with other elements to form alloys which enhance its
functionality or for certain specific properties. For instance, lead or silicon
is often added to brass to enhance its mach inability.
Aesthetics:
Sometimes brass is preferred simply because of its aesthetic appeal. With its
golden lustre, brass makes for a perfect component when we are making something
that need an aesthetic appeal, such as furnishing or musical instruments. Brass
screws, pipes or tubes enhance the look of the over all piece.
Economic:
Brass is cheaper than other components with similar characteristics. It is easy
to source and with a little tweak, one can get any desired property to suit
most conditions. Ease of machining makes it highly cost-efficient.
Brass as Turned Part
While
brass itself has many qualities, machining takes it to another level. This is
why we also find so many brass turned
components exporters. What are the added benefits provided
by machining?
Customization:
The turned parts industry offers highly customized solution for various parts.
As the industry becomes highly specialized, this is often a property that most
manufacturing units are looking for. Customization allows the industry to
design and test new products. It helps them to create unique products that are
designed precisely according to a pre-set design.
Precision:
One of the biggest benefits of turned parts is its precision. When we machine
the brass, we create a highly precise product that can be shaped as per any
specification. This is a critical quality in a number of industries like
automotive. As the manufacturing sector becomes more and more complex, the
demand for precision products will only increase.
Automation:
In turned parts manufacturing, we input the part design in a specialized software and the machine then produces the part as per the design. This
introduces automation into the parts manufacturing, which has multiple
benefits. These include, the economy of scale, efficiency in manufacturing and
the removal of any human error.
When
we consider the many unique properties of brass and combine it with the
precision of machining, it is easy to understand the growing importance of brass turned components exporters in
the manufacturing sector.