Friday 4 October 2019

Benefits of Using Brass Turned Components


With increased complexity of machines has come the demand for precision turned components. The focus on the manufacturing sector has only increased this demand. Couple of decades ago India had almost no firms specializing in turned parts manufacturing. Instead, there were a few turned parts firms associated with international companies.

The scenario has changed dramatically since then. Now turned parts manufacturing is dominated by small and medium sized firms. This has created more availability and competitive pricing. One of the major players here are brass turned components exporters. Brass has many qualities that make it ideal for certain applications. When used as turned parts, it adds to the metal’s functionality in the manufacturing sector.


Brass as a turned part

What makes brass so popular in the tuned parts industry? Brass has many qualities that make it suitable for conditions where many other components would not work. Machining improves turns the product more precise and hence, improves its functionality. 

High resistance to corrosion: Brass is a highly durable. It has a high resistance to many corrosive elements. As a result, brass is used in highly hostile environments like seawater. An alloy of brass which is highly resistant seawater corrosion is used for machining components for sea vessels, platforms and other such applications. This resistance to moisture is utilized in a number of other fields where we deal with environmental humidity. 

Easy to machine: Brass is highly ductile. The relatively low melting point of brass makes it very easy to cast. This is why brass has been used throughout history to make parts for machines and other furnishings. It is extremely easy to cast into billets and desired shapes. It is a soft metal. This makes it easy to machine as we do not typically require cutting fluids during machining. This property of brass means that we can shape it into any desired shape. It also means lower machining costs. 

Malleability: Bras is an alloy of copper and zinc. What makes brass exciting for brass turned components exporters is the fact that it is a substitution alloy. It means that we can change the proportion of its components to exploit certain properties when required. Interestingly, brass can also combined with other elements to form alloys which enhance its functionality or for certain specific properties. For instance, lead or silicon is often added to brass to enhance its mach inability

Aesthetics: Sometimes brass is preferred simply because of its aesthetic appeal. With its golden lustre, brass makes for a perfect component when we are making something that need an aesthetic appeal, such as furnishing or musical instruments. Brass screws, pipes or tubes enhance the look of the over all piece. 

Economic: Brass is cheaper than other components with similar characteristics. It is easy to source and with a little tweak, one can get any desired property to suit most conditions. Ease of machining makes it highly cost-efficient. 

Brass as Turned Part

While brass itself has many qualities, machining takes it to another level. This is why we also find so many brass turned components exporters. What are the added benefits provided by machining?

Customization: The turned parts industry offers highly customized solution for various parts. As the industry becomes highly specialized, this is often a property that most manufacturing units are looking for. Customization allows the industry to design and test new products. It helps them to create unique products that are designed precisely according to a pre-set design. 

Precision: One of the biggest benefits of turned parts is its precision. When we machine the brass, we create a highly precise product that can be shaped as per any specification. This is a critical quality in a number of industries like automotive. As the manufacturing sector becomes more and more complex, the demand for precision products will only increase. 

Automation: In turned parts manufacturing, we input the part design in a specialized software and the machine then produces the part as per the design. This introduces automation into the parts manufacturing, which has multiple benefits. These include, the economy of scale, efficiency in manufacturing and the removal of any human error. 

When we consider the many unique properties of brass and combine it with the precision of machining, it is easy to understand the growing importance of brass turned components exporters in the manufacturing sector. 

Wednesday 15 November 2017

Brass Moulding Inserts and its Uses

Brass is the alloy of zinc and copper. Brass is a versatile element which can be used for decorating articles such as brass vase etc. Brass is also used for lock sets, doorknobs, automobile parts, plumbing etc. Thus making brass one of the most used metal. The most important feature of brass is that it is corrosion free which means products made up of brass are durable hence using brass parts can be very cost effective.


Why Brass Parts?

 

As most of the brass parts are corrosion free they provide better longevity wherever its products are used. They are also heat resistant which makes them more useful in the process of plumbing. Many constructional sites specially give preference to the brass products because of their durability. They don't get affected to any chemical effect by water as water carries zinc, lead and ammonia which with due course damages the pipes in long run which results into cracking up of pipes and getting them rusty. All the major parts are available for plumbing in brass as each part compliments the other with ease. They can be easily tightened to one another without any hassle.

What Are Brass Moulding Inserts?


Brass moulding is the process by which manufacturing is done through liquid raw material by using different moulds for different process. These moulds are used to make some specific patterns or design. Brass moulding inserts are mainly used in plastic industries. The liquid is kept in the moulds for hours for drying till it completely dries and the final product is taken out of the moulds for further nickel and brass polish.

Brass moulding insert is the technique by which it is kept into the injection moulds, the raw material is then kept in moulds to fill the gaps to form a shape. Brass moulding inserts are stronger and light in weight since it increases more strength and stability. These brass moulding inserts have various needs and are manufactured according to the needs.

What Are the Uses of Brass Moulding Inserts?


  • Brass Moulding inserts provides high thermal conductivity which results into faster heating and plastic parts insertion.
  • Brass products are easier to use in machines which reduces the cost of manufacturing cost.
  • Brass moulding inserts are often used when they are exposed to chemicals as they don't tend to get damage because of its corrosion free nature. Due to this feature they are often used in marine environments and where seawater doesn't damage the parts.
  • These are specially coated with nickel so that tarnishing can be reduced.
  • Brass moulding inserts possesses high strength and holds the other threaded part well in grip for longevity. 
  • They are mainly done to manufacture electrical junction box, Industrial use and sanitary products. Cars outer fibre bodies are mainly done by this moulding inserts only.
Therefore brass moulding insert are very useful product when it comes to various works and due to which manufacturers are manufacturing more and more moulding inserts so that the demand can be fulfilled.

Tuesday 29 August 2017

How Well Do You Know Brass Turned Components?

Brass turned components are widely used in almost all types of industries that rely on machines. It refers to parts made by turning or moulding brass. If you are someone who works with machines closely either as a handler, manufacturer, or repairman, you would know what I am referring to and would also appreciate the value the brass components add to machineries.
The Importance

Turned components are an integral part of both commercial and non-commercial machines. The customized parts are often crafted with a variety of metals and alloys for precision and desired qualities like resistance to rust, sturdiness, temperature and voltage resistance, etc.

Depending on the features that you are looking for, the alloy or metal used for creating turned components might vary. Now, brass is usually a preferred choice because of a variety of properties that make it fit for both heavy duty and small scale industrial appliances.

Brass has high strength and at the same time manufacturers can work wonders with it. Once the component is ready, it is highly durable because of the inherent hardness. Apart from this, the appearance that resembles gold is a bonus. The other properties like conduction and resistance to rust and weather contribute to the package.

The Variety

Brass manufacturers can practically create any type of component. It would be difficult to find a readymade range here because customers generally opt for brass turned components in case where the requirement is very specific. This means a particular shape with set dimensions and a preference in terms of the finishing as well.
  • CNC machine parts
  • Precision turned components
  • Engineering parts
  • Industrial components
These are the categories under which turned components are usually classified. A customer might be looking for a certain type of machine part for CNC machines. The manufacturer would offer a variety like terminals, screws, or specific parts for the model of the machine.

The Quality

None of us would consider purchasing an item without checking its quality and brass turned components are no exception in this case. A quality check is a must before engaging in any type of commercial contract for such components.

A few simple ways are to look for international accreditations like certification by ISO or DIN standards, manual in-house inspection, paid quality checks, etc. By employing these checks, you can be sure of the quality of the turned components that your manufacturer is offering.

The quality takes another dimension if you are choosing turned components for a high-risk machine or industry. For example, components for drills used in mining. These might be required to conduct emergency rescue operations and therefore, a substandard quality will not do here.

The knowledge regarding the role of turned components, their variety, and also the ways to ensure the quality should help you choose the right type of brass turned components for your machines or equipment. If you have something to add or enhance to the knowledge of turned components, please leave a comment in the designated section.

Thursday 1 June 2017

Defective Brass Piping Result in Major Plumbing Failure

Plumbing defects are the reason behind brass fittings failure. The failed compression fittings applied in flexible PEX pipe systems has become cheaper alternative to copper plumbing. Brass elbow pipe fittings manufacturers bring this article for people to explain how defective brass piping initiates plumbing failure. Read this article thoroughly and discover.


Tuesday 15 November 2016

Brass Machine Screws Doesn't Screw You!

"Great thing comes in small packages" if one is to make believe to this statement then this article is exactly for you. We are so much into our daily routines that it makes you avoid so many small things which are responsible for many great things happening to us. We spend most of our times in two places one is our home and second is our work place. This articles main topic covers both your most time spent places and without it major appliances and gadgets which we boast upon is useless.

Wednesday 10 August 2016

How Brass Terminal Blocks Are Manufactured And Delivered?

Brass Terminal Blocks are manufactured in big industries which are also available in different threads according to the needs and specification of the client which are then used for electrical and electronic and telecommunication equipment, such as switch gears, which can prevent these are fastened with high-quality brass and steel with the best material used for manufacturing brass and copper are used in various states of finishes which could be natural as well as manmade. With the help of machines you also manufacture them in various sizes depending on your specifications 



Friday 15 July 2016

New And More Innovative Moulding Inserts - Brass Moulding Inserts.

Moulding inserts are very commonly used in manufacturing process however with the advancement in technology new and more versatile inserts have come into being. One of them being the brass moulding inserts which are quite popular

What exactly is moulding-in?


There can be thread inserts as well as brass inserts so with the use of plain pins and unique design technology the brass inserts are put into the, moulds in order to give flash free threads. This forms a very important part in the manufacturing process.


Features Of Brass Moulding Inserts


There are many kinds of moulds inserts which are very widely used, they offer a complete range of standardisation

1. Easier to Mould - Since the brass inserts are situated on a plain pin therefore, it can be done with one single go and no other option is required to demould from the moulding tool itself. Since it does not require any sleeve ejector therefore it simplifies the entire process of demoulding.

2. Design Is More Standardised - Since the design is more standardise therefore it is easier to operate and the results are more appropriate. Therefore it offers more flexibility and the designer can exercise his imagination as he does not have to look for a specific mould each time he wants a different size. This inturn reduces cost and increased profitability and productivity.

3. More Accuracy - As it is thin walled therefore during demoulding there is more accuracy and the product is more appropriate. Since in production and manufacturing domain it is very important to be precise therefore the brass moulding inserts provides as with the accuracy as it is very easy to mould from the edges to the top. Once the moulding is over there is a huge lot of sheer points which are created which provides a higher axial and radial results.


Following Are The Advantages Of Brass Moulding Inserts


  • Since it is very flexible and easy to work on therefore it is easy on the mould tool
  • It provide a high grip on the mould tool on both the top as well as the centre where the tensile power is maximum which allows the insert to dislodge easily once the moulding process is complete
  • It is most suitable for all kind of pipes as it works best for everything whether it is a short length bolt or a thick bolt. The insert can be adjusted accordingly
  • It is easier to work with therefore it leads to reduction in design time, thus increasing productivity
  • It works very nicely with material which experiences high flashing and poses greater issues with performance such as plastic and rubber.

Thus if you have a choice of choosing the kind of insert it is wise to go in for brass inserts not only due to its performance but also due to its flexibility and versatility of it being working with other material effectively., which leads to reduction in production cost and leading to higher productivity.

Reference