Friday, 4 October 2019

Benefits of Using Brass Turned Components


With increased complexity of machines has come the demand for precision turned components. The focus on the manufacturing sector has only increased this demand. Couple of decades ago India had almost no firms specializing in turned parts manufacturing. Instead, there were a few turned parts firms associated with international companies.

The scenario has changed dramatically since then. Now turned parts manufacturing is dominated by small and medium sized firms. This has created more availability and competitive pricing. One of the major players here are brass turned components exporters. Brass has many qualities that make it ideal for certain applications. When used as turned parts, it adds to the metal’s functionality in the manufacturing sector.


Brass as a turned part

What makes brass so popular in the tuned parts industry? Brass has many qualities that make it suitable for conditions where many other components would not work. Machining improves turns the product more precise and hence, improves its functionality. 

High resistance to corrosion: Brass is a highly durable. It has a high resistance to many corrosive elements. As a result, brass is used in highly hostile environments like seawater. An alloy of brass which is highly resistant seawater corrosion is used for machining components for sea vessels, platforms and other such applications. This resistance to moisture is utilized in a number of other fields where we deal with environmental humidity. 

Easy to machine: Brass is highly ductile. The relatively low melting point of brass makes it very easy to cast. This is why brass has been used throughout history to make parts for machines and other furnishings. It is extremely easy to cast into billets and desired shapes. It is a soft metal. This makes it easy to machine as we do not typically require cutting fluids during machining. This property of brass means that we can shape it into any desired shape. It also means lower machining costs. 

Malleability: Bras is an alloy of copper and zinc. What makes brass exciting for brass turned components exporters is the fact that it is a substitution alloy. It means that we can change the proportion of its components to exploit certain properties when required. Interestingly, brass can also combined with other elements to form alloys which enhance its functionality or for certain specific properties. For instance, lead or silicon is often added to brass to enhance its mach inability

Aesthetics: Sometimes brass is preferred simply because of its aesthetic appeal. With its golden lustre, brass makes for a perfect component when we are making something that need an aesthetic appeal, such as furnishing or musical instruments. Brass screws, pipes or tubes enhance the look of the over all piece. 

Economic: Brass is cheaper than other components with similar characteristics. It is easy to source and with a little tweak, one can get any desired property to suit most conditions. Ease of machining makes it highly cost-efficient. 

Brass as Turned Part

While brass itself has many qualities, machining takes it to another level. This is why we also find so many brass turned components exporters. What are the added benefits provided by machining?

Customization: The turned parts industry offers highly customized solution for various parts. As the industry becomes highly specialized, this is often a property that most manufacturing units are looking for. Customization allows the industry to design and test new products. It helps them to create unique products that are designed precisely according to a pre-set design. 

Precision: One of the biggest benefits of turned parts is its precision. When we machine the brass, we create a highly precise product that can be shaped as per any specification. This is a critical quality in a number of industries like automotive. As the manufacturing sector becomes more and more complex, the demand for precision products will only increase. 

Automation: In turned parts manufacturing, we input the part design in a specialized software and the machine then produces the part as per the design. This introduces automation into the parts manufacturing, which has multiple benefits. These include, the economy of scale, efficiency in manufacturing and the removal of any human error. 

When we consider the many unique properties of brass and combine it with the precision of machining, it is easy to understand the growing importance of brass turned components exporters in the manufacturing sector. 

3 comments:

  1. Great post. Thanks for highlighting the major benefits of using brass for manufacturing precision turned components
    and other machinery. Keep posting!!

    ReplyDelete
  2. Nice your website and great information thanks.
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    ReplyDelete